Mould Design Price US$99.00 Mechanical Enclosure designing and manufacturing of plastic mould plastic tooling, injection mould Metal mould Die casting <BR>

Mechanical Capabilities

Mechanical Requirements Development
2D/3D CAD layout
Piece-part Design and assembly
Rapid Prototyping of mechanical parts
Integration with electronic components
Test and Design verification
Tooling support
Certification Documentation
Transfer to Production Documentation

Enclosure Design

Our Mechanical Design team has developed dozens of enclosures for a wide variety of electronics including handheld devices, ruggedized enclosure for aerospace applications, sensors, and gaming equipment. The project steps start with your ideas and visions. This turns into an industrial design, followed by detailed mechanical drawings and then rapid prototypes. Of course, there are review milestones at every step along the way to make sure that the design is progressing as you intended. Final Mechanical designs move into production with ease as the RightHand team produces all of the documentation required to manufacture your products.

Our team is used to rugged environments and stringent agency requirements on materials, weights, emissions, and thermal requirements. We keep these in mind at the concept phase to ensure that the end product meets all of your certification needs.

EMI and ESD Designs

Achieving agency approvals and certifications require that the full product has no emissions issues. EMI and ESD problems can commonly halt testing and ultimately delay product release by weeks or even months. The solutions to most emissions problems can be either electronics changes, software changes, or mechanical changes. Mechanically, EMI leakage can sometimes be corrected with enclosure design changes, including adding gaskets, materials coating or shielding. The engineering teams will work together to find the most rapid, cost effective correction to emissions issues, should they occur.

Thermal Heat Dissipation Design

When a mechanical project involves a ruggedized metal enclosure designed to protect the electronics from the external elements, a new set of issues crop up. What do we do with the heat generated inside the enclosure by the enclosed electronics? The mechanical team has solved this issue many times, creating unique fan-less systems that fit the environment. Our design solutions include heat sinks and custom enclosures that dissipate heat, as well as compartmentalizing structures to direct air flow and keep key electronics cool.

Materials Recommendations

mechanical engineers offer their years of experience and expertise to your team by making recommendations on materials for product design. Our seasoned engineers will help you understand the tradeoffs between cost, durability, heat tolerance, weight and other factors that come into play when designing product enclosures and heat dispersion elements. They will help make sure that the final mechanical design meets all of your requirements and will help your products achieve certifications.

Injection molding for ABS, AS, PP, POM,PA6, PA66, PC, PMMA, NYLON, HDPE,PVC,HIPS, TPU and TPR and so on
We provide one-stop new product innovation, design, development, quality control, manufacturing and shipment services (Including related logistical & custom services), electronic product wholesale and import & export, related outsourcing services and so on.

Plastic Mould

Metal Mould

Specification include:
◆Cavity material (Cavity & Core Steel) □H13 □GS738H □Others;
◆Mould base material: □S50C/1050 □P-20 □Others;
◆ Number of cavity:
◆ Part material:
◆ Product tolerance:
◆ Cavity & core heart hardness: □Ordinary □Reinforce;
◆ Mould structure: □Hot runner mould □3-plate mould □2-plate mould □Others;
◆ Hot runner system: □DME □Husky □YUDO □Synventive □Others;
◆ Surface texture treatment:
◆ Sprue type: □Edge gate □Submarine gate □Pin-point gate 口Direct gate 口Others;
◆ Ejection system: □Ejector pin □Ejector sleeve □ Stripper □Gas ejector □Other;
◆ Cavity & core Finish:
◆ Mould Life Expectancy :
◆ Processing period
1 Engineering & Technical: Mould Design, Mould Flow Analysis, Product Design, Project Management, Design for Manufacturing, etc.
2 Mould Building: Mould size up to 15 Tons, Assembly, Fixtures, Hot-Runner Capability;
3 Injection Molding: 80 Through 1000 Ton Injection Molding Presses
4 Secondary Operations: CNC Machining, Sonic Welding, Heat Staking, Hot Stamping, Pad Printing, etc.
5 Finishing: Water Based Paint, Powder Coat Paint, Spray on Shielding, Product Assembly, etc.

Quality Policy
The Quality Policy is established and structured to provide ISO 9001:2000 compliant quality management. We get the defect-free products, on-time delivery and finest after-service by all staff participation, the whole process control and general improvement.

Q&A

1.What is your Scope of business?
A. Precision Plastic Mold manufacture
B. Medium and large plastic mold manufacture
C. Injection molding
D. professional connectors designing and making
E. R&D service

F. Metal stamping parts
2. How about the tolerance?
Mold tolerance is 0.005 mm, Product tolerance is 0.02 mm.
3. What steel do you usually use
We usually use steel of P20, P20H, H-13,O-1,S-7,420,420H,D2, NAK80, 1.2311, 1.2711 1.2344 1.2510 1.2083 1.2316 and 1.2379.
4.What standard components do you usually use?
We use standard components from LKM, DAIDO, HASCO, DME. (Hot Runner: MOLD MASTER HUSKY DME HASCO INCOE THERMOPLAY YUDO.)

5. How do you make a quotation?
RE: Majority of mould costs are materials and machining costs. What follows is that the products’ structure, materials used, number of cavities, and mould size influence the price mostly. We can make a quotation on the basis of that we know all of those mentioned. For this reason, we provides a detailed calculation of all the costs on quoting. We have specialists in making quotation, and they have 15 years of experience on mould design and mould making.

6. What is the life expectancy of moulds?
RE: Mould life depends on the kind of tooling steel, the precision of mould building and mould maintenance quality during production. Usually plastic injection moulds can stand without a problem 300 thousand shots and die casting moulds 80 thousand shots. The life expectancy can be lengthened or shortened by choosing appropriate steel. we guarantee mould life.